- Stand-alone Safety Instrumented System for use in critical areas in process industries
- Customized solution for functional safety for small to medium-sized plant projects
- Pre-configured packages based on proven Simatic components
- Connection to any process control system via Modbus/TCP
The Simatic SIS compact system from Siemens offers a new, stand-alone and flexible Safety Instrumented System for use in critical areas in the process industry. The combination of hardware and software components provides safety functions based on proven automation technology. The Simatic SIS compact system allows easy design of dedicated safety systems, the so called Safety Instrumented Systems (SIS), for monitoring potentially hazardous processes in the process industry and for protecting people, the environment, and the process plant. SIS monitor these processes and automatically intervene as soon as a permissible operating range is exceeded, such as too high pressure or temperature; alternatively, they can notify operating personnel to intervene. This minimizes the risk of potentially hazardous conditions.
Digitalization is changing our world – and the world of industry – in tangible ways. The digital transformation is creating new competitive advantages and business models in many companies in the manufacturing and process industry. Machine builders and plant engineers can also take advantage of this development and make it usable for their customers. For digital enterprises systems and processes can be comprehensively and uniformly optimized throughout the entire lifecycle of products and plants. At the SPS IPC Drives in Nuremberg, Germany, from November 28 to 30, 2017 – which took place this year under the motto "Discover the value of the Digital Enterprise" – Siemens presented in hall 11 specific examples of applications to show how this can be done.
- New MindSphere Version 3.0 on Amazon Web Services (AWS) provides access to Siemens APIs and AWS cloud services for faster development
- Simotics IQ: New IoT concept for motors
- New partnership financing service to boost the implementation of Industrie 4.0
- Study affirms annual productivity increase due to digitalization of up to 9.8 percent
Increasing demands by consumers for individual, high-quality products at favorable prices are posing new challenges for industrial enterprises which can only be resolved by digitalization. "With the Digital Enterprise portfolio, the technical conditions have been created for Industrie 4.0. To ensure successful implementation of Industrie 4.0, what we now need is an extended model for cooperative partnership based on mutual respect: Large-scale corporations supply platforms and components, medium-sized enterprises develop their own solutions and business models on this basis, and end customers integrate these into their digital value chain," explained Klaus Helmrich, Member of the Managing Board of Siemens AG at the SPS IPC Drives. Siemens will be showcasing a range of innovations at the show designed to shorten the time to market and to improve flexibility, efficiency and quality in the process and manufacturing industries. They range from the new Version 15 of the Engineering Framework TIA Portal through the IoT concept for motors Simotics IQ to the new Version 3.0 of the open cloud-based IoT operating system MindSphere. Siemens is also offering financing services such as pay-per-use models designed to simplify the implementation of digital solutions, aimed in particular at medium-sized enterprises.
- Real-time transmission over Profinet and Pulse Train
- Absolute single-turn encoder with resolution of up to 21 bits for greater efficiency
- New motor design for better connectivity
The user-friendly servo drive system Sinamics V90 from Siemens is particularly suited as a solution for highly dynamic applications. The system comes not only in the form of a high-inertia variant with 400 volts (V) for applications requiring smooth operation, but also as a 200 V version with low inertia motors where highly dynamic performance is called for. Fitted with either Pulse Train (PTI) or Profinet, the motion/process data and diagnostic data can be transmitted in real time between Sinamics V90 and Simatic PLCs. The low inertia motor now features an additional absolute single-turn encoder with a resolution of up to 21 bits, allowing it to determine unequivocal position values and so ensure the great positioning accuracy in the applications.
- Sinamics G120 converter series in new frame size FSG
- Extended push-through heat sink variants for Power Module PM240-2
- Intelligent Operator Panel IOP-2 for Sinamics G series with added functions
Siemens is extending its portfolio of Sinamics G120 converters to include a new frame size, the FSG with voltage ranges from 380 to 480 volts (V) and from 500 to 690 V. This addition means that the innovative PM240-2 Power Modules now cover the entire power range up to 250 kilowatts (kW). The extremely compact design and standard integrated optional features such as integrated DC link reactor or integrated filter to achieve category C2, enable substantial space and cost savings in the control cabinet. The new frame size also allows cable lengths of up to 450 meters to be achieved without the need for additional options. Depending on the application, the Power Module can be configured individually to customer requirements using the correct control unit and matching components.
- Siemens demonstrates consistency of the digital twin using Easysnap application at the SPS IPC Drives 2017
- "Digital Enterprise Suite" features tools for creation of the digital twin
- Apps facilitate the use of plant data collected in MindSphere
At the SPS IPC Drives 2017, Siemens will be demonstrating the consistency of the digital twin over the entire machine life cycle using the example of a packaging machine manufactured by machine builder Easysnap. To achieve this degree of consistency, all the engineering tools required for design, configuration and commissioning interact seamlessly with each other to enable truly integrated engineering. Siemens supplies a comprehensive range of different tools embedded in its "Digital Enterprise Suite" solution portfolio which are designed to enable the creation of a digital twin and so bring about substantial improvements along the value chain. The digital twin can be created using tools such as the Mechatronics Concept Designer, which enables kinematic simulations, and the Sizer configuration tool which uses this data as the basis for determining the required electrical drive values and relevant products.
- New, all-round IP65-protected Panel and Panel PC for machine-related, cabinet-free visualization and automation
- Simatic HMI TP1200 Comfort Panel PRO and Simatic IPC477E PRO Panel PC: high performance and functionality, many interfaces
- Used in high-end applications and for high-performance visualization tasks
- Extended individual operation through extension units: standard components for tailor-made system solutions
Siemens has extended its system family based on IP65-protected HMI (Human Machine Interface) devices for machine-related, cabinet-free visualization and automation. The Simatic HMI TP1200 Comfort Panel PRO (PROtected) with 12-inch display diagonal and the Simatic IPC477E PRO industrial Panel PC with 15, 19 and 22-inch displays are characterized by high performance and functionality as well as a large number of integrated interfaces. The new operator control and monitoring devices are especially suitable for high-end applications and powerful visualization tasks. Flexible mounting types allow the user easy operation of the machine and an optimal view of the visualization and process.
- Simotics SD Add low-voltage motors reduce drain on the grid due to low start-up currents
- Compliance with sector-specific specifications in the process industries
- Global certificates for worldwide usage
- Reduced acquisition costs coupled with extended service life
With the introduction of its new Simotics SD Add low-voltage motors, Siemens is extending the application scope of the next-generation Simotics SD low-voltage motor series it launched at the beginning of this year. This marks another step taken by the company towards the expansion of its portfolio of scalable standard motors for use in challenging ambient conditions. By offering low start-up current levels, the characteristic product feature of the Simotics SD Add low-voltage motors, this new addition to the series is opening up greater application scope: for instance, to comply with sector-specific requirements in the process industries, or in fields requiring enhanced grid stability by reducing grid loads in the event of voltage dips. The availability of country-specific certificates means that these motors can be used without restrictions in all regions and markets of importance around the world.
- IoT concept for Simotics motors
- Monitoring the operating condition of motors
- Connection to MindSphere open IoT operating system
- Maximum transparency and increased productivity due to intelligent evaluation: Data analysis by Simotics IQ
With Simotics IQ, the new IoT concept for motors from Siemens, the new Simotics SD low-voltage motors are fitted with a compact sensor box which captures important operating and condition parameters and transmits them by WiFi to the cloud. These operating data can then be stored and analyzed by the Simotics IQ MindApp on MindSphere. The Simotics IQ MindApp provides the user with technical motor data and valuable analytical results on the operation and condition of the motor and proposes, for example, recommended actions for preventive maintenance. This newly acquired operating data transparency allows further increases in productivity to be achieved.
- Firmware 4.8 enables Sinamics S120 converters to operate with synchronous reluctance motors
- System operation with or without position sensor using new Sinamics reluctance control license
- Durable in any operating environment due to field-oriented vector control
- High energy efficiency even at low speeds
Firmware version 4.8 allows Simotics synchronous reluctance motors to also be operated with Sinamics S120 converters, enabling them to benefit from the complex functionalities of the modular S120 product portfolio. The new Sinamics reluctance control license used in combination with the Sinamics Booksize Modules means that precise drive control down to a complete standstill is now possible with and without a position sensor. This applies both for motor and generator operation. Field-oriented vector control across the whole of the operating range makes for a tangibly more robust drive system. Unlike U/f-based methods, for instance, any possibility of motor stalling in the event of load jumps is excluded. Sensorless control also enhances the energy efficiency of the drive, as even in the low speed range it allows the achievement of low values normally only possible using a sensor.