- Extended safety functions for Sinamics S210
- New firmware version V5.1 SP1 provides comprehensive protection of machine functions
- Encoders of Simotics S-1FK2 motors with new 22-bit resolution
Siemens extends the Sinamics S210 servo drive system to include the Extended Safety Integrated functions. The existing basic functions such as Safe Torque Off (STO), Safe Stop 1 (SS1) and Safe Brake Control (SBC) are now complemented by extended functions provided by the new firmware versions V5.1 SP1: Safe Stop 2 (SS2), Safe Operating Stop (SOS), Safely-Limited Speed (SLS), Safe Speed Monitor (SSM), Safe Direction (SDI), and Safe Brake Test (SBT). All of these functions ensure machine functions are provided with comprehensive protection. Also the encoders of the Simotics S-1FK2 motors have been updated, to support the new Extended Safety functions and provide an encoder resolution of 22 bits. The motors fitted with the new encoders can be used as replacement parts for previous models. Typical uses for the new drive system include in particular packaging machines, handling applications such as Pick & Place, wood and ceramic processing as well as digital printing.
- Supply of electrical equipment for two Blair Multi-Rope machines (BMR)
- Multi-channel brake system COBRA01 from OLKO and Siemens for reliable and safe stop at all events
- Highest international safety standard for a mine hoist – certified to Safety Integral Level 3 (SIL3) as well as German standards (TAS)
- The new development is for the mining of the world's largest polyhalite (fertilizer) deposit
OLKO-Maschinentechnik GmbH has ordered the electrical equipment for two Blair Multi-Rope machines (BMR) from Siemens. The hoisting winders are being used in the Woodsmith Mine run by Sirius Minerals, a world leading producer of polyhalite, a unique multi-nutrient fertilizer in North Yorkshire, UK. One hoist working as a so-called production winder for material hoisting, one as a service winder for personal transport, with a hoisting capacity of 35 tons (t) payload. The Polyhalite is hosted from approximately 1450 meters (m) below sea level to the surface at a hoisting speed of 18 meter per second (m/s). The delivery includes a medium-voltage synchronous motor with an output of 9.3 megawatts and a torque of 1550 kilonewton meters (kNm) for each machine which are powered directly from a medium-voltage Sinamics SM150 (PWM) frequency converter. Both winders are fitted with a COBRA01 multi-channel brake system which is a joint development between OLKO and Siemens. The digital speed control and supervision unit, which was developed by Siemens, meets the Safety Integral Level 3 standard (SIL 3, corresponds to IEC 61508) as well as the German TAS standard which applies to shaft hoisting systems. Siemens is therefore the first company in the world to integrate the highest safety standard in a mine hoist. The delivery also includes complete commissioning as well as annual inspection, maintenance and servicing. From 2021, the Woodsmith Mine will be the world's largest polyhalite producer, a material which is used to produce fertilizers. This is hoisted via two mine shafts and conveyed out of the national park to Seesside via a 37 kilometer (km) conveyor belt system in an underground tunnel. The majority of the polyhalite is exported once it has been pelletized.
- New software for omnidirectional control
- 360-degree freedom of movement for AGVs
- Innovative steering system implemented with ebm-papst
Siemens has expanded Simove, the scalable automation solution for Automated Guided Vehicle (AGV)
applications, to include functionality for omnidirectional control. The new software supports unrestricted freedom of movement for AGVs. Together with Simatic
Micro-Drive, the new member of the Siemens converter family specifically for
the safety extra-low voltage range, plant and machine builders can create universal
and flexible systems. Together with partner ebm-papst an initial application example has been realized: a steering system that uses Simatic Micro-Drive,
the universal Simatic controller and the new control software from Simove. The
compact steering system features a special gearbox where the speeds of both
motors in the steering system are overlaid. This means that the steering system
does not require moving cables. The result is 360-degree rotational movement of
the wheel and therefore of the system. In addition, the high transmission in the
driving and steering direction provides a high level of control accuracy for
the system. Thanks to the integrated safety functions of the Simatic Micro-Drive,
safe control and monitoring of the integrated motors is ensured at all times.
- Voltage
regulation system for the Kusenhorst substation
- Two-thirds
of the multilevel STATCOMs installed worldwide are from Siemens
In handing over the converter for a state-of-the-art grid
stabilization system for voltage regulation to the German transmission grid
operator Amprion, Siemens is celebrating delivery of its one-hundredth STATCOM
(static synchronous compensator) from the SVC PLUS series. The turnkey
installation will be deployed in the important Kusenhorst node in North Rhine
Westphalia, Germany. STATCOM systems stabilize fluctuations in the grid by
absorbing or feeding in voltage-supporting reactive power, depending on the
requirements. This approach significantly reduces the risk of voltage drops and
blackouts. Two-thirds of the globally installed STATCOM systems with modular
multilevel converter technology (MMC) are from Siemens, making the company the
world market leader in this segment.
- Integrated motor portfolio of Simotics reluctance motors from 0.55 to 45 kilowatts
- Additional shaft heights 90 and 225
- Encoderless closed-loop control down to a standstill
- Reluctance motor portfolio rounded off with rated speeds of 1500 and 3000 revolutions per minute
Siemens is extending its portfolio of Simotics synchronous-reluctance motors to include the two new shaft heights, AH90 and AH225. With these new additions, the company is addressing calls from renowned manufacturers of pumps, fans, compressors and machine builders in general for different shaft heights. The motors are available in a power range of 0.55 to 45 kilowatts (kW), and now also with rated speeds of 1500 and 3000 revolutions per min-1. In conjunction with the recently launched Sinamics Reluctance Control License, precise encoderless closed-loop torque control is possible down to a standstill. The license enables field-oriented (vector) closed-loop control even when at a standstill – reliably eliminating the possibility of the synchronous motor "stalling" at any time even if the load inertia is not known.
- Sidrive IQ improves drive systems along the entire life cycle up to the megawatt range
- Cloud-based application based on networked drive systems from Siemens
- Increased productivity, reliability and ease of maintenance
- Standardized link enabled by Sinamics Connect 500 and Simotics Connect 600 connectivity modules
Sidrive IQ from Siemens provides a digital platform enabling the evaluation and utilization of data gathered from drive systems. On the basis of networked drive systems from Siemens, this cloud-based application is now also available for motors and converters in the medium and high-voltage range. This opens up an array of benefits for plant and machine operators, from optimized maintenance activity and maximum availability to increased productivity, from low outputs through to the megawatt range across the entire life cycle. Connectivity modules such as Simotics Connect 600 and Sinamics Connect 500 enable high-voltage motors and medium-voltage converters to be simply linked up to Sidrive IQ. With the latest generation of its Remote Services and Condition Monitoring Services offered as part of the Sidrive IQ Services portfolio, Siemens is making available corrective measures for fixing faults, preventive maintenance offers and proactive services for optimized performance. The optimized drive systems are used in pumps, fans and compressors across different sectors of industry such as oil and gas, mining, food and beverage, water and wastewater, metals and cement.
The VAG Verkehrs-Aktiengesellschaft Nuremberg has ordered 27 type G1 four-car metro trains from Siemens Mobility. The contract also includes an option for a total of a further 7 trains. These trains are earmarked for service on Nuremberg's U1 line. The trains will be built in the Siemens Mobility plant in Vienna. Core components of the G1 will be manufactured in the Nuremberg metropolitan area and include such products as the drive converters, traction motors, auxiliary converter units and control equipment. The project management, development and service support will be provided from Erlangen.
- Simatic S7-1500 controller with expanded motion control functionality and Sinamics S120 drive control in one device – thus saving space
- Powerful for high-end applications, with integrated safety functionality for the controller and drive
- Extensive communication interfaces, technology I/Os, as well as cross-PLC synchronous operation for an easy implementation of modular machine concepts
- Proven engineering in the TIA Portal
Siemens is expanding its product portfolio of technology CPUs with the Simatic Drive Controller. The new controller combines a Simatic S7-1500 controller with motion control, technology and safety functionality with a Sinamics S120 drive control in one device, thus saving space. This makes it easy to implement requirements for powerful, compact and flexible automation solutions. The high performance of the new controller is particularly beneficial for applications with many axes where a multi-axis drive system is used – for example in packaging, printing and textile machines.
- TIA Portal V15.1: Practice-oriented functional expansions of the engineering framework along the entire value chain
- Spotlight on simulation and virtual commissioning
- Complete validation of machines with Simatic Machine Simulator V1.0 and NX Mechatronics Concept Designer
- Extended applications with redundant Simatic S7-1500R/H controllers and integration of the Sinamics S210 servo converter
With TIA Portal V15.1 (Totally Integrated Automation Portal) Siemens is enhancing its engineering framework with new practice-oriented functions for all phases, from planning to engineering to commissioning. Key topics in TIA Portal V15.1 include new simulation and virtual commissioning options which enable even better digital design of integrated work processes, as well as the expanded application focus with Simatic S7-1500R/H controllers, Sinamics S210 drive integration, Multiuser Engineering, software units and OPC UA functions.