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• Focus on combining the real and the digital worlds
• IIoT: Data-based algorithms increase operational efficiency of plants
• Process optimization and modularization as the key to success

At the "Achema Pulse" live digital event, Siemens will be demonstrating how the combination of the real and the digital worlds empowers industrial companies to act in a versatile and sustainable manner. Companies in the process industry are facing urgent and rapidly changing challenges. The Covid-19 pandemic in particular has transformed demand patterns and global supply chains virtually overnight. At the same time, industry-specific regulations and standards are creating new framework conditions for production. Digitalization and automation are the levers for mastering these changes. Industrial IoT solutions can exploit the resulting data to secure a competitive advantage since the intelligent analysis, understanding and utilization of the data allows companies to adapt their processes faster to changing requirements. The Siemens Digital Enterprise portfolio makes this possible by combining the real world with the digital world, thus enabling solutions for simulation, virtual processes, remote access and connectivity as well as presenting service offerings for digital transformation. Thanks to the corresponding industry-specific know-how, individual sector requirements can be taken into account.

• Siemens industrializes additive manufacturing with polymers with EOS and DyeMansion as partners
• Siemens and EOS support Hexr in the mass customization of additively manufactured bicycle helmets
• Digital Enterprise portfolio offers integrated software and automation solutions for the industrialization of additive manufacturing
• Additive Manufacturing Network – an online order-to-delivery collaboration platform for the industrial additive manufacturing community, helps streamline the AM production process

Siemens' Digital Enterprise portfolio consists of software and automation solutions that optimize process steps along the entire value chain of additive manufacturing. This holistic approach is unique in the field of the industrialization of additive manufacturing. "The automated chain of coordinated production steps from all suppliers, from design and printing to post-processing, as well as end-to-end IT integration, is crucial for high productivity and maximum flexibility. This applies to series parts as well as to a highly flexible lot-size-1 production for individualized products or spare parts," explains Dr. Karsten Heuser, Vice President Additive Manufacturing at Siemens Digital Industries.

• Early detection of anomalies in the drivetrain with the support of artificial intelligence
• Trend Prediction for optimized maintenance efficiency
• Higher productivity and reduced machine and system downtime

Siemens has supplemented the Mindsphere application Predictive Service Assistance with an AI-based module. The new Artificial Intelligence module identifies concrete fault patterns in motors at an early stage, such as misalignment or a defective bearing. The application thus helps users to reduce downtimes and further improve spare parts and maintenance processes. The new Artificial Intelligence module for motors uses a neural network to solve what was previously implemented using a defined KPI limit value. This enables the module to detect anomalies even before the defined limit value and provides clear indications of the type and severity of faults and their development. As soon as the application detects signs of an error, it warns the user and generates a due date that indicates when the error should ideally be corrected and what corrective action is recommended to prevent an unplanned downtime. Predictive Service Assistance with the new AI-based Artificial Intelligence module is offered as part of a Predictive Service Assessment. The package includes a customized configuration service that ensures that the Mindsphere application with the new AI-based module runs optimally according to the customer's requirements.

• Efficient and future-proof maintenance with Predictive Services for Drive Systems
• New Mindsphere Predictive Service Assistance app provides digital support for the service portfolio, while also offering transparency and streamlined ordering processes
• Predictive Services for Drive Systems for increased productivity and reduced downtimes for machines and plants

With Predictive Services for Drive Systems, Siemens presents a standardized extension to the local service agreement at this year’s SPS. This is based on the new Mindsphere Predictive Service Assistance app. It makes maintenance more efficient for Sinamics drive systems and/or Simotics motors in the low voltage range.

• New Safety Library (3.0) for faster commissioning and compatibility with a wider range of Simatic-S7 controllers
• Advanced Position Control (APC) function for faster positioning
• New Simotics S-1FG1 servo-geared motors in upper and lower output range
• Cut in energy costs by optimized motion control

Siemens has upgraded its TÜV-certified Safety Library developed specifically for use with storage and retrieval systems. The benefits of Safety Library V3.0 for users include faster commissioning and compatibility with a wider range of failsafe Simatic controllers (from S7-1516F). Boosting the speed of storage cycles are two functions: Vibx (Vibration Extinction) and the more advanced new function Advanced Position Control (APC). APC also requires no additional sensors or actuators, and ensures the permanent prevention of mast vibrations. APC even kicks in under continuously changing vibration conditions, caused for instance by different loading conditions or variable disturbance factors such as wind. Supplementing this function are new additions to the Simotics S-1FG1 portfolio. In the upper output range, external fans now permit highly dynamic traversing processes, allowing a significantly more dynamic configuration of traversing motors. A new Simatic module for energy-optimized traversing enables energy savings despite the improved dynamic performance.

• Sidrive IQ improves drive systems along the entire life cycle up to the megawatt range
• Cloud-based application based on networked drive systems from Siemens
• Increased productivity, reliability and ease of maintenance
• Standardized link enabled by Sinamics Connect 500 and Simotics Connect 600 connectivity modules

Sidrive IQ from Siemens provides a digital platform enabling the evaluation and utilization of data gathered from drive systems. On the basis of networked drive systems from Siemens, this cloud-based application is now also available for motors and converters in the medium and high-voltage range. This opens up an array of benefits for plant and machine operators, from optimized maintenance activity and maximum availability to increased productivity, from low outputs through to the megawatt range across the entire life cycle. Connectivity modules such as Simotics Connect 600 and Sinamics Connect 500 enable high-voltage motors and medium-voltage converters to be simply linked up to Sidrive IQ. With the latest generation of its Remote Services and Condition Monitoring Services offered as part of the Sidrive IQ Services portfolio, Siemens is making available corrective measures for fixing faults, preventive maintenance offers and proactive services for optimized performance. The optimized drive systems are used in pumps, fans and compressors across different sectors of industry such as oil and gas, mining, food and beverage, water and wastewater, metals and cement.

• New Simogear coupling adapter for Simotics servomotors
• Flexible-use adapter for simplified handling
• KS adapter reduces downtimes, optimizes stock keeping and is suited for high-precision applications

Siemens has launched a new coupling adapter for linking Simogear gear units to Siemens servomotors. As the flexible new solution can connect different gear unit types to different servomotors rather than using a separate dedicated adapter for each motor, the new solution radically simplifies handling. Versions KS03 to KS05 of the new adapter are made of aluminum and are currently available for Simotics S-1FL6 motors. As of calendar year 2019 it will also be possible to connect series S-1FK2, S-1FK7, S-1FT7 and M-1PH8 series motors to practically any size and type of gear unit. The benefits of the new adapter solution include shorter downtimes and lower costs due to simple installation and removal, optimized stock keeping and a backlash-free design enabling connection with no parallel key as standard for high-precision applications.

• This year’s trade fair slogan: "Digital Enterprise – Thinking industry further!"
• Next level of digital transformation will be achieved through cutting-edge technologies such as Edge and cloud computing
• This leads to increased productivity, flexibility and efficiency
• Data can be evaluated and used more comprehensively and in greater depth. Data sovereignty always remains with the data owner

At “SPS– Smart Production Solutions” 2019, Siemens is presenting industry-specific applications and future technologies for the digital transformation in the manufacturing and process industries under the slogan “Digital Enterprise – Thinking industry further!”. At the heart of the over 4000 square meter booth are products, solutions and services from the Digital Enterprise portfolio, which help customers to reduce their time-to-market and to increase productivity, flexibility and efficiency.