Siemens joined Gastech 2018, which took place in Barcelona, Sept. 17 – 20. In its 45th year, the world renowned event was a highly regarded gathering for upstream, midstream and downstream gas and LNG professionals. Siemens used the occasion to highlight its integrated Gas-to-Power (G2P) solutions, through which the company is playing an integral role in increasing utilization of natural gas—a highly abundant, cost-effective fuel—as a feed stock for power plants. Sessions featured Siemens speakers which are outlined below.
On March 2nd, 2017, German Chancellor Angela Merkel, Egyptian President Abdel Fattah El-Sisi, Siemens CEO Joe Kaeser and further high-ranking representatives witnessed the symbolic inauguration of the first phase of Siemens' megaproject in Egypt. The event marked an important milestone towards the completion of the project.
In collaboration with the Egyptian Ministry of Electricity and Renewable Energy, Siemens and its consortium partners, Orascom Construction and Elsewedy Electric, announced on July 24, 2018 the completion of the Egypt Megaproject in record time. The parties celebrated the combined cycle commissioning and the start of operations at the Beni Suef, Burullus and New Capital power plants. The stations will add a total of 14.4 gigawatts (GW) of power generation capacity to Egypt's national grid, enough power to supply up to 40 million people with reliable electricity. With this milestone, Egypt and Siemens have set a new world record for execution of modern, fast-track power projects, delivering 14.4 GW of power in only 27.5 months. A single combined cycle power plant block with a capacity of 1,200 megawatts typically takes approximately 30 months for construction. For the Egypt Megaproject Siemens in parallel built twelve of these blocks in record time and connected them to the grid.
Following the delivery of several Siemens SGT5-8000H gas turbines, the first steam turbine for the Egypt Megaproject began its journey in December 2016 from the Siemens factory in Muelheim to the power plant Beni Suef in Egypt. The main components of the 670-ton cargo were lifted with a heavy-duty crane from the production hall onto a transport vessel standing by at the plant's inland harbor facilities. The vessel transported the SST-5000 steam turbine from Muelheim to the deep-water port of Antwerp where it was loaded onto a heavy cargo ship and transported to Egypt.
After the steam turbines installation, the waste heat from the gas turbines will be used to produce steam that will then drive the steam turbine, thus increasing the overall power output and efficiency of the power plant. In total, Siemens will deliver twelve SST-5000 steam turbines for the Egyptian power plants Beni Suef, Burullus and New Capital. All of these steam turbines will be manufactured at the Siemens factory in Muelheim.
Additive manufacturing has the potential to become a new key technology. For example it opens up new attractive prospects in the manufacture of gas turbines. This is why Siemens has been investing in this innovative technology right from its inception, and is now driving the industrialization and commercialization of these processes. Additive Manufacturing is a process that builds parts layer-by-layer from sliced CAD models to form solid objects. This enables highly precise solutions to be formed from powdered high-performance materials. Siemens is a pioneer in Additive Manufacturing and already uses the technology for rapid prototyping. Furthermore the company is now developing solutions ready for series-production for manufacturing gas turbine burner nozzles and repairing burner heads. Just recently Siemens achieved yet another breakthrough: the first gas turbine blades ever to be produced using Additive Manufacturing have successfully finished performance testing under full-load conditions.
- Siemens to supply 19 net-gas, off-gas and recycle gas compressors for crude flexibility project
- The project will enable the refinery to process up to 420,000 barrels per day of offshore crude oil
Siemens was recently selected to provide 19 process reciprocating compressors for ADNOC Refining’s crude flexibility project at Ruwais Refinery-West. The project is intended to increase the refinery’s crude processing flexibility, enabling the site to process up to 420,000 barrels of oil per day of the local crude grade known as Upper Zakum, which is found offshore. The upgrade will improve the value of each barrel of oil and allow ADNOC to export more of its main onshore, lighter-grade Murban crude.
Agility is the ability to adjust rapidly to changing market conditions, capitalize on emergent business opportunities, and reduce costs or increase revenue streams in the process. In the wake of decarbonization, decentralization, and digitalization, it is the basis for grid operators' and utilities' future business success.
The Siemens booth at EUW 2018 presented combined solutions for electrification, automation, and digitalization that pave the way for multilayered, distributed, and connected grids, this way enabling the required degree of agility.
- Fulcrum's municipal solid waste-to-fuels plant will contribute to a sustainable future
Abengoa, a Spanish engineering, procurement and construction (EPC) contractor, recently selected Siemens to supply a compressor train for Fulcrum BioEnergy's Sierra BioFuels Plant that will use gasification technology to produce low-carbon fuels from municipal solid waste. The plant will be located in Storey County outside of Reno Nevada and is expected to produce approximately 11 million gallons of biofuel per year that will be used by the aviation industry.
• Agreement is Siemens' largest O&M deal in terms of power generated • Sites to serve as model for other utilities in reliability and efficiency• Digital services and data analytics to optimize plants and ensure reliabilityIn a new milestone agreement, Siemens announced today that it has been selected by the Egyptian Electricity Holding Company (EEHC) to provide comprehensive operation and maintenance services (O&M) for the Beni Suef, New Capital and Burullus power plants, for the next eight years. The agreement, which is the largest ever for the Siemens Power Generation Services in terms of power generated, includes the implementation of the company's Omnivise digital service solutions.Each of the three 4.8GW power plants is considered to be the largest gas-fired combined-cycle plant ever built and operated. Together the plants represent approximately 40 percent of Egypt's power capacity, at the time of signing contracts, generating 14.4GW – enough to supply 40 million Egyptians with electricity."The new agreement aligns with our energy production goals to ensure sustainable growth and maximum reliability and efficiency of new and existing combined-cycle generating facilities," said Eng. Gaber El Desouki, Chairman of the EEHC. "Strategically, it makes sense for us to enlist a single trusted and credible service provider to help operate and manage our large-scale power assets."The multi-year agreement covers all on-site equipment including 24 gas turbines, twelve steam turbines, 36 generators, 24 heat recovery steam generators and three 500 kV gas-insulated switchgear systems. "The new agreement reconfirms our focus to work with Egypt on developing the right mix of solutions to support the country's dynamic needs. It also underscores the tangible cost benefits that digital technologies can bring to the power industry," said Gianluigi Di Giovanni, Senior Executive Vice President of Siemens Power Generation Services in the Middle East and North Africa. "As a key development partner to the country we are committed to contributing to the sustainable growth, diversification and efficiency of the Egyptian energy industry." Siemens will also implement its services portfolio to improve asset visibility, reliability and availability of the three power plants. Data from the plant operation will be collected, analyzed and transformed into actionable insights such as accurate diagnostics, troubleshooting and condition forecasting, improving plant reliability and reducing downtime. Additionally, the data processed can help to balance maintenance costs, optimize inspection intervals and provide valuable insights into operational risks.Building on more than 30 years of experience in power plant operation and maintenance, Siemens currently manages more than 35 GW in 17 countries. The company's global resources and fleet expertise enable it to provide complement plant services and management, along with sharing best practices and technical knowledge with power plant owners.
During the conference, Siemens introduced the new SGT-400 PL Compressor Package, a highly integrated, turnkey gas turbine and centrifugal compressor solution. With field-proven, efficient, and reliable components, this new package offers a single-lift, one baseplate configuration for fast deployment, DLE combustion technology for emissions compliance even at low loads, and expert, 24x7 support for responsive service.
Siemens showcased its comprehensive oil and gas solutions at the Turbomachinery & Pump Symposium (TPS), September 18 – 20, 2018 at the George R. Brown Convention Center in Houston, TX. Oil and gas companies have some of the most complex physical and technical operational challenges of any business on the planet. To manage risks, control costs and optimize asset performance, oil and gas operators increasingly rely on digital technologies and analytics to improve efficiencies and safety for all aspects of oil and gas production, distribution and use. Leveraging 170 years of technological and engineering expertise, with extensive experience in operational technology (OT) and information technology (IT), Siemens' suite of innovative technologies deliver cutting-edge hard and software capabilities for equipment and solutions that enhance efficiency, predictability, reliability and safety for its customers.
Siemens showcased its comprehensive offshore oil and gas solutions at the Offshore Northern Seas (ONS) August 27 – 30 in Stavanger, Norway. From offshore drilling, to subsea, to floating productions platforms, Siemens real world deployments of scalable, software solutions help upstream customers optimize decision-making, increase productivity, maximize capital efficiency, and improve safety and security. Visitors learned how more than 35 years of operational offshore experience – combined with our digital expertise – turned data into value throughout the entire value chain.