Siemens has completed extensive service operations on the gas turbines at Jebel Ali K-station in a record time of only 29 working days, a notable accomplishment for a project of this scale. The power plant is located in Dubai and owned by Dubai Electricity and Water Authority (DEWA) and in operation since 2002.The outage featured the application of the "rotor-swap"; a pioneering concept that has been developed by DEWA to utilize a spare rotor and other critical parts, stored at the plant's site, to maximize each unit's availability and reduce idle time while waiting for the completion of rotor assembly work.Under terms of the agreement, Siemens provided supervisory services for three of Jebel Ali K-station's gas turbines to enable further efficient and reliable operation for approximately 100,000 hours – equivalent to about 15 years. The upgrades also increased power output by 62.6 megawatts (MW) and improved power plant efficiency by about 0.5 percent."The new project is built on over 30 years of trust and partnership with Siemens. We are very pleased to work with the company again and successfully complete services of Jebel Ali K-station's power assets so quickly, which allowed the plant to reduce the length of maintenance outage and return the turbines to service as early as possible," said Nasser Lootah, Executive Vice President of DEWA. "With this project, we will enhance the power output and the long-term availability of our power generation assets."After a certain number of operating hours, all gas turbines need to be dismantled for maintenance services. Typically, an outage of this kind would take up to 45 working days to complete, involving over 100 personnel with different areas of technical expertise. By implementing a newer outage concept, Siemens was able to perform the services within just 29 working days, setting a new benchmark in the global power service industry."DEWA puts a great importance on the availability and sustainability of power for Dubai's population, which results in their continuous commitment to innovative ideas and proactive approach for accomplishing the best results," said Gianluigi Di Giovanni, Senior Executive Vice President of Siemens Power Generation Services in the Middle East. "This project reflects our commitment to bringing the company's latest and most-advanced technologies to the UAE to help boost the efficiency and sustainability of its energy sector."Recently, Siemens and Dubai Electricity and Water Authority (DEWA) have signed an agreement to collaborate on an advanced data-driven project. Siemens and DEWA are working together to identify ways to improve thermal efficiency, provide cost-effective solutions for performance optimization, manage costs and reduce fuel consumption and emissions.
Siemens has received an order from Inter Pipeline Ltd ("Inter Pipeline") to provide long-term service for two SGT-800 gas turbine generator sets in Canada. The units are scheduled for operation at the Central Utilities Block (CUB), part of the company's Heartland Petrochemical Complex currently under construction in Alberta's Industrial Heartland near Fort Saskatchewan.
3D-printed oil sealing rings installed on SST-300 steam turbine operating in IndiaSiemens has reached yet another industry milestone in the area of Additive Manufacturing (AM) in the power generation industry with the company's first replacement parts 3D-printed from metal for an industrial steam turbine. The company is utilizing state-of-the-art AM technology to pave the way for greater agility in steam turbine component manufacturing and maintenance and to set new benchmarks for industrial power plant services.
Siemens recently signed an agreement with Shanghai Shenergy Energy Technology Co., Ltd. (Shenergy Technology) to implement a high-temperature subcritical upgrade for a 320MW steam turbine unit at Xuzhou Power Plant, a subsidiary of China Resources Power Holdings Co., Ltd (CR Power) in Jiangsu province. It is estimated that the upgrade will enhance the unit's power output efficiency up to 42.9 percent, reduce its emissions by more than 10 percent and extend its overhaul interval from six to 12 years. This will increase the generation revenue of the plant while reducing maintenance costs significantly. The project is expected to be concluded in mid-2019.
Highlighting its commitment to supporting Pakistan in meeting its growing power needs, Siemens has announced the signing of a long-term service agreement with Punjab Thermal Power (Private) Limited to provide comprehensive maintenance, parts and repair services for Punjab Power Plant Jhang for the next 12 years. The agreement includes Siemens' Power Diagnostics, part of the company's "Digital Services for Energy" portfolio of data-driven solutions.With the fifth-largest population in the world, Pakistan is working to spur socio-economic development by delivering reliable and efficient power supply to industries and homes. Located in Haveli Bahadur Shah, Punjab Power Plant Jhang, is expected to add 1.3 gigawatts (GW) to Pakistan's grid, making it one of the largest gas-fired, combined cycle power plants in the country. It will also see the first deployment of Siemens' SGT5-8000H gas turbines in the country, selected for their high power output and record-breaking efficiency.Anticipated benefits of the agreement include increasing the availability of the power plant and reducing the maintenance costs. The agreement covers all the scheduled and un-scheduled outage services for two SGT5-8000H gas turbines, generators, related auxiliaries as well as the supply of spare parts and field services."Pakistan's energy sector is undergoing a transformational period to meet the increasing demand of electricity. We are very proud to contribute to this significant project," said Gianluigi Di Giovanni, Senior Executive Vice President of Siemens Power Generation Services in the Middle East. "With our services, cross-fleet experience and digital capabilities, we look forward to bringing value and on-ground support to Punjab Thermal Power, helping maximize the potential of the plant's overall operations."Siemens' Power Diagnostics use advanced data analytics to help predict and eliminate unplanned downtime, and improve power plant productivity by identifying operational challenges in advance. It will also allow the power plant's team to manage outages more efficiently.The current agreement builds on Siemens' contributions towards strengthening Pakistan's power sector. It comes three months after the company signed the largest ever power generation contract in the country to provide a complete power island solution for Punjab Power Plant Jhang.
Building on its commitment to supporting the energy infrastructure in Sudan, Siemens has signed a long-term agreement with the Sudanese Thermal Power Generating Company (STPGC) to provide service and maintenance for the power generating assets and related components operating at the 337 megawatt (MW) Port Sudan and 502 MW Garri power plants.
Demonstrating the company's commitment to supporting Iraq's power sector, Siemens has expanded an existing service agreement with KAR Group in Iraq to provide comprehensive operations and maintenance (O&M) for two newly added SSC5-2000E power plant units at the Khormala plant in the Kurdistan region.The 930-megawatt (MW) natural gas-fired power plant meets nearly 30 percent of the power demand targeted by the Kurdistan Regional Government (KRG), supplying more than four million Iraqi people with reliable electricity. The extension of the service agreement is set to improve operational flexibility, availability, and performance of gas turbines for the next 15 years.The agreement between Siemens and KAR Group aligns with Iraqi energy production goals. According to the Mena Power Report 2017, the current power demand in Iraq stands at 21GW and is growing faster than supply. The Kurdistan Regional Government plans to increase capacity by building new power plants and increasing the efficiency of existing facilities."With more than 20 years of experience in O&M of power plants, we currently manage approximately 2,800 MW across the Middle East and North Africa region and over 16,000 MW globally," said Gianluigi Di Giovanni, Senior Executive Vice President of Siemens Power Generation Services in the Middle East. "Our global resources and fleet expertise enable us to provide complete plant services and management. The plant is truly a landmark project, supporting the development goals of the Kurdistan region. That's why we are proud to expand our collaboration with KAR Group to deliver reliable and stable electricity supply to people's homes."The Khormala multi-year agreement with Siemens covers the operation and maintenance of six SGT5-2000E gas turbines, six SGen5-100A generators along with the associated auxiliary and ancillary systems. It also includes the implementation of Siemens Power Diagnostics®, which is part of the company's "Digital Services for Energy" portfolio, to improve asset visibility, reliability and availability.Siemens data-driven services enable valuable data from different assets to be analyzed. From there, data is transformed into actionable insights—such as diagnostics, troubleshooting and condition forecasting—that can help improve plant reliability and reduce downtime. In addition, the data processed by Siemens Power Diagnostics® can help balance maintenance costs, improve inspection intervals and provide invaluable insights into operational risks.Siemens has managed the operation and maintenance of Khormala since 2013 under a multi-year services agreement. Currently, the company has more than 40 personnel on-site managing the power plant on behalf of KAR Group.
Siemens and The AES Corporation announced on July 11, 2017 their agreement to form a new global energy storage technology and services company under the name Fluence.The joint venture will deliver the Advancion and Siestorage energy storage platforms and will continue to develop new storage solutions and services. Fluence will empower customers around the world to better navigate the fragmented but rapidly growing energy storage sector and meet their pressing needs for scalable, flexible, and cost-competitive energy storage solutions.Its global headquarters will be located in the Washington, DC area with additional offices located in Erlangen, Germany and other cities worldwide.The transaction is expected to close in the fourth quarter of calendar year 2017, subject to regulatory and other approvals.
Building on its commitment to innovative power plant solutions, Siemens has been awarded a contract from Colbún S.A. to upgrade the Central Termoeléctrica Nehuenco-I plant with Siemens' Power Plant Automation T3000 Cue (SPPA-T3000) system. The 368-megawatt (MW) combined cycle power plant is located in Quillota, Valparaíso Region, in Chile and provides electricity to approximately 350,000 homes in the region.