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World Economic Forum recognized
Siemens’ Fürth location as Sustainability Lighthouse
World Economic Forum honors Siemens’ location
in Fürth, Germany, for its sustainable manufacturing
Plant uses Siemens technology to cut energy
consumption 64 percent per
throughput in conjunction with 145 percent
increase in manufacturing output
Plant’s CO₂e emissions reduced more than 70 percent per
throughput since 2019
Efficient circularity with in-house repair service
nearly halves waste
Siemens’ Fürth location plans to be climate
neutral by 2026
The World Economic Forum (WEF) has
recognized Siemens’ location in Fürth, Germany, as a Sustainability Lighthouse.
This model plant in Fürth is the 21st factory worldwide to receive this honor
to date. The WEF recognizes organizations, projects and production ecosystems
that have achieved step-change impact through technology-enabled reductions in
energy, emissions, water and waste in pursuit of net-zero goals,
decarbonization and circularity. According to the WEF, the network of Sustainability
Lighthouses shows that productivity and sustainability are no longer a
contradiction of terms.
World Economic Forum honors Siemens’ location
in Fürth, Germany, for its sustainable manufacturing
Plant uses Siemens technology to cut energy
consumption 64 percent per
throughput in conjunction with 145 percent
increase in manufacturing output
Plant’s CO₂e emissions reduced more than 70 percent per
throughput since 2019
Efficient circularity with in-house repair service
nearly halves waste
Siemens’ Fürth location plans to be climate
neutral by 2026
The World Economic Forum (WEF) has
recognized Siemens’ location in Fürth, Germany, as a Sustainability Lighthouse.
This model plant in Fürth is the 21st factory worldwide to receive this honor
to date. The WEF recognizes organizations, projects and production ecosystems
that have achieved step-change impact through technology-enabled reductions in
energy, emissions, water and waste in pursuit of net-zero goals,
decarbonization and circularity. According to the WEF, the network of Sustainability
Lighthouses shows that productivity and sustainability are no longer a
contradiction of terms.
“The Sustainability Lighthouse Award recognizes
the outstanding work of our team in Fürth. By implementing our intelligent
energy system, we reduced energy consumption by 64 percent, and cut greenhouse
gas-emissions by 72 percent per throughput, on top we increased production by
145 percent. In this way, we’ve demonstrated that sustainability and
productivity can go hand in hand”, said Cedrik Neike, member of the Managing
Board of Siemens AG and CEO of Digital Industries. “The innovation does more
than just benefit our own operations; we also use it to offer our customers profitable,
ecofriendly solutions. This latest award from the WEF Lighthouse Network adds
to the recognition already received by our Amberg and Erlangen sites in Germany
and our site in Chengdu, China. It also underscores Siemens’ leadership in
sustainable manufacturing.”
At the Siemens location
in Fürth, which was founded in 1954, the technology company employs around 1,700
people to develop and produce innovative industrial-automation products that
help drive digitalization and secure efficiency gains in a variety of
industries. For example, the location produces state-of-the-art human machine interface
(HMI) panels that serve worldwide as control panels in manufacturing operations
in which people work with or on plants and machines. Fürth is home to global production
of Siemens’ Simatic HMI panels.
The location aims to
achieve net-zero emissions by 2026, which
is four years ahead of the overarching target for Siemens as a whole. At the Fürth
location, an interdepartmental sustainability team was established back in 2012.
This team has systematically introduced measures for reducing energy
consumption and CO₂e emissions. In addition to impressive results in both areas,
the site reduced its industrial waste by 47 percent per throughput unit between 2019 and 2023.
Energy efficiency in manufacturing
and in buildings
At the core of the sustainability
measures in Fürth is an innovative, holistic energy system for manufacturing
and buildings. Here, several Siemens systems that communicate with one another
are being used: Simatic Energy Manager Pro, Siemens Navigator and integrated Performance
Services such as the Performance Optimizer. More than 350 power meters on site
bring all power data together and enable targeted reductions of energy consumption.
They also provide a basis for precise calculation of product carbon footprints
(PCFs). The system automatically recommends concrete improvements and has
already realized clear potential for savings. For example, annual savings of 952
megawatt hours in lighting systems and of 103 megawatt hours in building
automation have been achieved. The amount of electricity saved in this way could
power about 2,000 households for a year. The system’s results also flow into
the local end-to-end management and monitoring of the PCFs. Data on about 90 percent of the products being manufactured
in series is already being captured using Sigreen, which is Siemens’ software for
product-level emissions management. Based on the primary data, these products
also specify their PCFs.
Improvement
of grid quality and circularity
An
electromagnetic filtering system launched together with a partner minimizes
power losses due to power-grid incidents. During the reviewed period of 2019 to
2023, these improvements led to a 3.8 percent reduction of overall power
consumption. It also stabilized power distribution, which in turn reduced the
risk of machine downtime. In addition, the
location introduced circularity approaches to reduce industrial waste and
lengthen the products’ service lives. In this connection, Fürth benefits from an
existing on-site repair center that offers extended Life Repair Service for
selected products. There are currently already 310 products for which service
lives are being extended in this way. By 2026, this number is to climb to 2,000.
“Furthermore, we avoid emissions that
would arise during scrapping or during the manufacturing of new products that
would otherwise be required,” said plant manager Lorenz Rappl.
Decarbonizing the location
In
parallel, additional measures are underway to reduce the location’s energy consumption
and to gear it toward self-sufficiency. In the fall of 2023, a 3,300 square
meter photovoltaic system with a 460 kilowatt-peak power capacity was installed on the roof of the parking garage. It is one
of the largest such installations on an existing Siemens building. Moreover, the
plant now produces its own nitrogen to meet the needs of manufacturing
applications such as welding. In 2024, the location shifted from receiving nitrogen
deliveries to operating a plant for producing nitrogen. In addition, waste heat
from industrial processes is to be used to heat the location. These projects
not only help reduce emissions, but also enable more efficient use of resources.
Siemens is also making significant
progress on its overarching corporate sustainability goals. Through extensive
investments, including the use of
Siemens’ own technologies to improve
the efficiency electrification of production facilities and buildings, Siemens
reduced its CO₂e emissions since 2019 by 60 percent. As a leading technology company,
Siemens combines the real and the digital worlds and supports its customers
with innovative technologies and products to achieve their own sustainability
goals – more than 90 percent of Siemens' business enables its customers to
achieve a positive sustainability impact.
Siemens AG (Berlin and Munich) is a leading technology company focused on industry, infrastructure, mobility, and healthcare. The company’s purpose is to create technology to transform the everyday, for everyone. By combining the real and the digital worlds, Siemens empowers customers to accelerate their digital and sustainability transformations, making factories more efficient, cities more livable, and transportation more sustainable. Siemens also owns a majority stake in the publicly listed company Siemens Healthineers, a leading global medical technology provider pioneering breakthroughs in healthcare. For everyone. Everywhere. Sustainably.
In fiscal 2024, which ended on September 30, 2024, the Siemens Group generated revenue of €75.9 billion and net income of €9.0 billion. As of September 30, 2024, the company employed around 312,000 people worldwide on the basis of continuing operations. Further information is available on the Internet at www.siemens.com.