- Heat and power for the Rhine-Ruhr metropolitan region
- Fuel efficiency exceeding 85 percent
- Long-term service agreement
Siemens and STEAG GuD Herne GmbH signed an agreement today on the turnkey construction of a combined cycle power plant with district heat extraction. They also entered into a long-term service agreement. The Herne 6 plant will have an electrical capacity of more than 600 megawatts (MW). Steam will also be extracted, and the thermal energy obtained will be used for the district heating grid of Germany's Rhine-Ruhr metropolitan region. Never before has a single power plant unit been able to provide 400 MW of (thermal) district heat with combined cycle operation. The overall fuel efficiency of the natural gas used thus climbs to more than 85 percent, making the power plant one of the world's most efficient and most environmentally friendly plants. The investment volume for Herne 6 is in the mid-triple-digit euro range.
On March 2nd, 2017, German Chancellor Angela Merkel, Egyptian President Abdel Fattah El-Sisi, Siemens CEO Joe Kaeser and further high-ranking representatives witnessed the symbolic inauguration of the first phase of Siemens' megaproject in Egypt. The event marked an important milestone towards the completion of the project.
In collaboration with the Egyptian Ministry of Electricity and Renewable Energy, Siemens and its consortium partners, Orascom Construction and Elsewedy Electric, announced on July 24, 2018 the completion of the Egypt Megaproject in record time. The parties celebrated the combined cycle commissioning and the start of operations at the Beni Suef, Burullus and New Capital power plants. The stations will add a total of 14.4 gigawatts (GW) of power generation capacity to Egypt's national grid, enough power to supply up to 40 million people with reliable electricity. With this milestone, Egypt and Siemens have set a new world record for execution of modern, fast-track power projects, delivering 14.4 GW of power in only 27.5 months. A single combined cycle power plant block with a capacity of 1,200 megawatts typically takes approximately 30 months for construction. For the Egypt Megaproject Siemens in parallel built twelve of these blocks in record time and connected them to the grid.
Following the delivery of several Siemens SGT5-8000H gas turbines, the first steam turbine for the Egypt Megaproject began its journey in December 2016 from the Siemens factory in Muelheim to the power plant Beni Suef in Egypt. The main components of the 670-ton cargo were lifted with a heavy-duty crane from the production hall onto a transport vessel standing by at the plant's inland harbor facilities. The vessel transported the SST-5000 steam turbine from Muelheim to the deep-water port of Antwerp where it was loaded onto a heavy cargo ship and transported to Egypt.
After the steam turbines installation, the waste heat from the gas turbines will be used to produce steam that will then drive the steam turbine, thus increasing the overall power output and efficiency of the power plant. In total, Siemens will deliver twelve SST-5000 steam turbines for the Egyptian power plants Beni Suef, Burullus and New Capital. All of these steam turbines will be manufactured at the Siemens factory in Muelheim.
Siemens has introduced a new SGT-800 performance enhancement that is applicable to all existing SGT-800 units with 43-47.5-MW ratings. The new upgrade is designed to provide owners and operators with significant fuel savings and CO2 emissions reduction for improved sustainable energy production.
Siemens has completed extensive service operations on the gas turbines at Jebel Ali K-station in a record time of only 29 working days, a notable accomplishment for a project of this scale. The power plant is located in Dubai and owned by Dubai Electricity and Water Authority (DEWA) and in operation since 2002. The outage featured the application of the "rotor-swap"; a pioneering concept that has been developed by DEWA to utilize a spare rotor and other critical parts, stored at the plant's site, to maximize each unit's availability and reduce idle time while waiting for the completion of rotor assembly work.Under terms of the agreement, Siemens provided supervisory services for three of Jebel Ali K-station's gas turbines to enable further efficient and reliable operation for approximately 100,000 hours – equivalent to about 15 years. The upgrades also increased power output by 62.6 megawatts (MW) and improved power plant efficiency by about 0.5 percent."The new project is built on over 30 years of trust and partnership with Siemens. We are very pleased to work with the company again and successfully complete services of Jebel Ali K-station's power assets so quickly, which allowed the plant to reduce the length of maintenance outage and return the turbines to service as early as possible," said Nasser Lootah, Executive Vice President of DEWA. "With this project, we will enhance the power output and the long-term availability of our power generation assets."After a certain number of operating hours, all gas turbines need to be dismantled for maintenance services. Typically, an outage of this kind would take up to 45 working days to complete, involving over 100 personnel with different areas of technical expertise. By implementing a newer outage concept, Siemens was able to perform the services within just 29 working days, setting a new benchmark in the global power service industry."DEWA puts a great importance on the availability and sustainability of power for Dubai's population, which results in their continuous commitment to innovative ideas and proactive approach for accomplishing the best results," said Gianluigi Di Giovanni, Senior Executive Vice President of Siemens Power Generation Services in the Middle East. "This project reflects our commitment to bringing the company's latest and most-advanced technologies to the UAE to help boost the efficiency and sustainability of its energy sector."Recently, Siemens and Dubai Electricity and Water Authority (DEWA) have signed an agreement to collaborate on an advanced data-driven project. Siemens and DEWA are working together to identify ways to improve thermal efficiency, provide cost-effective solutions for performance optimization, manage costs and reduce fuel consumption and emissions.
Siemens has received an order from Inter Pipeline Ltd ("Inter Pipeline") to provide long-term service for two SGT-800 gas turbine generator sets in Canada. The units are scheduled for operation at the Central Utilities Block (CUB), part of the company's Heartland Petrochemical Complex currently under construction in Alberta's Industrial Heartland near Fort Saskatchewan.
- Siemens H-class gas turbines debut on the Mainland China market
- Most efficient power plant in China
Siemens secured its first H-class gas turbine order in Mainland China. The company will supply two H-class gas turbines, two steam turbines and four generators for a power plant project in Guangdong Province. The customer is Huadian Fuxin Energy Corporation Limited (Huadian Fuxin), a subsidiary of China Huadian Corporation Ltd (CHD), one of the five state-owned power producers in China. The components will be installed at the CHD Guangzhou Zengcheng combined cooling, heat and power plant (CCHP) project located in Zengcheng District of Guangzhou City. After completion the project will be the most efficient gas-fired power plant in China. Commercial operation is scheduled for the end of 2019.
3D-printed oil sealing rings installed on SST-300 steam turbine operating in India
Siemens has reached yet another industry milestone in the area of Additive Manufacturing (AM) in the power generation industry with the company's first replacement parts 3D-printed from metal for an industrial steam turbine. The company is utilizing state-of-the-art AM technology to pave the way for greater agility in steam turbine component manufacturing and maintenance and to set new benchmarks for industrial power plant services.
Petroecuador, Ecuador’s national oil company, recently selected Siemens to supply an 8-MW SGT-300 gas turbine for power generation for its Shushufindi refinery. The refinery is located in the province of Sucumbios, in the eastern part of Ecuador. Commissioning of the new unit is scheduled for the end of this year.
Siemens recently signed an agreement with Shanghai Shenergy Energy Technology Co., Ltd. (Shenergy Technology) to implement a high-temperature subcritical upgrade for a 320MW steam turbine unit at Xuzhou Power Plant, a subsidiary of China Resources Power Holdings Co., Ltd (CR Power) in Jiangsu province. It is estimated that the upgrade will enhance the unit's power output efficiency up to 42.9 percent, reduce its emissions by more than 10 percent and extend its overhaul interval from six to 12 years. This will increase the generation revenue of the plant while reducing maintenance costs significantly. The project is expected to be concluded in mid-2019.
Siemens was recently selected to supply another SGT-700 mechanical drive compression train for the Camisea gas-condensate asset located in Peru. The equipment, identical to that Siemens supplied in 2011, is essential to the continuing exploration and production of hydrocarbons in Block 88, operated by Pluspetrol Peru Corporation S.A. Due to the natural gas pressure decline of the reservoirs, the Camisea production plan includes a centralized wellhead compression system for all fields.